Trunnion Mounted Flanged Ball valves A105 CL150 12’’ with Metal to Metal Seat 

ZJCLV Valve factory is professional in manufacturing metal to metal ball valves,of both floating and trunnion mounted types.

Category:

 Trunnion Mounted Ball Valve CL150 12’’

A105 Body metal to metal seat

Data Sheet

Bore: Full bore Valve Rating: ASME B16.34 CL150
Valve Type: Trunnion Mounted Ball Valve Q347H Size Range: 12’’
Ends: Flanged Raised Face (RF) Material: A105/trim 316+Ni

 

1) Parts Material

Body/Bonnet ASTM A105 Seat Ring SS316+Ni55
Ball SS316+Ni60 Stem Packing Graphite
Stem 17-4PH Trunnion ASTM A105
Operater Bare Shaft Bleed AISI 1025
Bolt ASTM A193 B7 Seat Insert ASTM A182 F316
Nut ASTM A194 2H Springs Inconel X750
O Rings NBR Fire Seal / Gasket 316+Graphite
Bearing 304+PTFE Yoke A105
Vent Valves CS Drain Valves CS

Trunnion Mounted Flanged Ball valves A105 CL150 12’’ with Metal to Metal Seat 

2) Design Conditions

Design Temp -29~ 220 °C Service Medium Water/Steam/Oil


3) Standards & Specifications

Statutory standard OZ Requirements End to End Dimensions ASME B16.10
Design standard API 6D Inspection & test standard ISO5208

 

4) Test Criteria

Shell Test Pressure 7.67MPa LP Gas Leak Test 0.6MPa
Seal Test Pressure 5.62MPa Torque Test 3000N.m

 

5) Design Criteria

Valve Type & Style Ball: trunnion Bore Full port
Flow Direction DPE/DIB-2 Stem Design Anti blow-out
Valve Design Three piece Stem/Seal Packing Graphite
Body Type Side entry Seat/Body Seal Metal to metal
Body Pattern Long pattern Body/Bonnet Seal 316+ Graphite

 

6) Safety

Stem Retention Anti blow-out Fire Safe Metal natural fireproof
Anti Static Device 316 ball

 

7) Approvals / Certification (Manufactures)

ISO 9001 Required PED/CE Marking CE, API

 

8) Valve Details

Trunnion Mounted Flanged Ball valves A105 CL150 12’’ with Metal to Metal Seat  1. Body&bonnet

Three piece construction;

Side entry;

Thick forged steel body and bonnet.

 

Trunnion Mounted Flanged Ball valves A105 CL150 12’’ with Metal to Metal Seat  2. Bolted bonnet connection

We used A193 B7/A194 2H to connect the body and bonnet. Our bolts are all whole thread, which is with firm tensile strength. not like some defective bolts with non-thread in the middle as used by some small factories.

 

Trunnion Mounted Flanged Ball valves A105 CL150 12’’ with Metal to Metal Seat  3. DPE/DIB-2 design

Primary sealing: Upstream. When the pressure differential is lower or there is no pressure differential, the floating seat will move axially along the valve under the spring action and push the seat towards the ball to keep tight sealing. When the pipeline pressure P increases, the force exerted on the area A2 of valve seat is higher than the force exerted on the area A1, A2-A1=B1. Therefore, the force on B1 will push the seat towards the ball and realize tight sealing of the upstream part.

Secondary sealing: Downstream. When the pressure differential is lower or there is no pressure differential, the floating seat will move axially along the valve under the spring action and push the seat towards the ball to keep tight sealing. When the valve cavity pressure P increases , the force exerted on the area A4 of valve seat is higher than the force exerted on the area A3, A4- A3=B1. Therefore, the force on B1 will push the seat towards the ball and realize tight sealing of the upstream part.

 

Trunnion Mounted Flanged Ball valves A105 CL150 12’’ with Metal to Metal Seat  4. Emergency Sealing Device

This ball valves 12″(DN300) is designed with sealant injection device on stem and seat. When the seat ring or stem O ring is damaged due to accident, the corresponding sealant can be injected by the sealant injection device to avoid medium leakage on seat ring and stem. If necessary, the auxiliary sealing system can be used for washing and lubricating the seat to maintain its cleanliness.

 

Trunnion Mounted Flanged Ball valves A105 CL150 12’’ with Metal to Metal Seat  5. Metal Seat Sealing as Naturally Fireproof 

This ball valve is metal to metal designed. Both seat and ball is metal surfaced with Nickel specially for wearing. That is seat material is SS316+Ni55, and ball material is SS316+Ni60. Its design is for high temperature and naturally fire-proof, not like plastic seat that may be metal or damaged easily while fire happens.  More,we also often use other types of metal powder like stellite(STL) and Tungsten Carbide(TCC)as better choice for customers.

 

Trunnion Mounted Flanged Ball valves A105 CL150 12’’ with Metal to Metal Seat  6. Low Operating Torque

This trunnion pipeline ball valve adopts the trunnion ball structure, so as to achieve lower torque under operating pressure.

Trunnion mounted ball valve is a new generation of high performance ball valve. It is labor-saving operation:ball is supported by upper and lower stems to reduce friction and eliminate the formation of the ball and the sealing seat driven by the inlet pressure to prevent excessive torque due to huge sealing load.

 

9) Applicable Notes

1)  All materials (metallic & non-metallic) shall be suitable for the full pressure rating over the design.

2)  Coating is in accordance with API standard blast and primer for shipment & storage protection.

3)  Asbestos is not acceptable for any valve parts.

4)  Our ball valve is marked in accordance with MSS SP-25 including requirements of ASME B16.34, in addition a

stainless steel tag showing the valves tag number is attached to the valve with multi strand stainless steel wire.

5)  All of our pressure containing parts (including ball, stem & seat holders) is supplied with material certification to

EN 10204-3.1 (including certified copies of original mill certificates), all other parts including bolting and seal

materials to EN10204-2.2.

6) Our customer is free to undertake inspection and witness testing, this is in addition to any witness

points required by the customer.

7) Our valves in excess of 50Kg to include lifting lugs (flanges and/or top covers shall not be used) and valves in

excess of 100Kg shall be supplied with support feet / brackets.

8) After completion of testing, our valves shall be properly dried to prevent any test liquid remaining in the valve,

preserved and fitted with protective end caps suitable for storage in a covered and enclosed desert environment.

9) Our valves shall be carefully braced and packed in wooden boxes suitable for sea freight in accordance with GB and

manufactures standards.


Zhejiang Chuanglian Valve Co., Ltd., is a manufacturer of valves.

We have all kinds of valves, as general valves of gate valve, globe valve, check valve; and on-off valves of ball valve, butterfly valve, strainer, etc.

More, our company has certificates as ISO9001, CE, PED, API. 

We take quality as the life, cost as the base, service as line, providing the best products and pipeline solution to new or old customers, adhering to the development concept of “Bright Future, Scientific Development”, to keep pioneering and innovation.

Contact us freely if you have more question!

Our email: info@clvvalve.com

ZJCLV linkedin:https://www.linkedin.com/company/75609045/admin/

 Contact mobile on line 24hours:0086-153 5622 6891